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Spur Gears, Bevel Gears, Worms.
GEAR PRO – CAD-based gear wheel software |
Used together with CALYPSO, the GEAR PRO line enables you to inspect spur gears, bevel gears and worms. GEAR PRO generates a CAD model of the gearing from the geometry definition. The graphic display allow separators to quickly and visually check their input values. A standard measurement can be performed immediately based on the definition of the geometry. |
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All GEAR PRO programs feature the same easy-to-use interface. Gear measurements can be started either automatically from a CALYPSO measurement plan or manually in the corresponding GEAR PRO program.
The analytical 3D gear tooth model and the graphic-supported input windows make measuring with GEAR PRO highly effective. The software enables measurements with or without a rotary table. Several measuring runs can be defined per measurement plan and features can be turned on and off. An optional qs-STAT interface is available for statistical evaluation. |
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| GEAR PRO involute was specially developed to Measure spur gears. |
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Straight or slanted-tooth spur gears |
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Conically corrected gears |
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Splines |
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| GEAR PRO bevel measures and evaluates bevel gears. Nominal values can either be imported via the CAD interface (Gleason, Klinglenberg, Daimler-ZAFE, CCDS) or generated by digitizing a master gear. |
| GEAR PRO worm is used to measure worms. GEAR PRO worm takes into account the different geometries from ZA, ZI, ZK and ZN worms |
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| GEAR PRO Involute- Product specification |
| Supported Gear: |
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Cylindrical Gear: |
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With involute profile |
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External & Internal Gear |
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Spur & Helical Gear |
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Splines |
| 2. |
No Of teeth : |
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1-1000 |
| 3. |
Module : |
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> 0.5 (depends on stylus tip diameter) |
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Helix Angle : |
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< 89.9° |
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| Measurement Run : |
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Profile |
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Lead |
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Pitch /Runout (single Flank/Double Flank , Self-centring) |
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Tip & Root Circle Diameter |
| Features : |
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Import & Export from nominal data from via GDE-interface |
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Different geometry data on left & right flank |
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Missing teeth |
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Interrupted lead |
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Intersection Measurement |
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Element Selection left and or right flank |
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Different tolerance on left and right flank |
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Asymmetrical Tolerance |
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Tolerance for mean value |
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Scanning Nominal path or scanning actual path (Measurement on Big deviation possible) |
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Calculation of deviation in axil Transversal Or Nominal Plane |
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Topography presentation. |
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Tooth gap measurement |
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Automatic stylus system selection at measurement |
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Raster line /horizontal marker line on print out |
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| Evaluation : |
| Standards : |
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DIN 5480 |
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ISO 1328 |
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AGMA 2000-A88 |
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ANSI B92.1 |
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JIS B1702 |
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Free definition of tolerance values |
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Customer specific standards (Scania, Volvo, ZF, Renault) |
| Profile : |
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Profile Total Deviation Fα |
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Profile Form Deviation ffα |
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Profile Slope Deviation fHα |
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Profile Crowning ch |
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Profile Tip Relief ca |
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Profile Root Relief cf |
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K Diagrams |
| Lead |
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Lead Total Deviation Fβ |
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Lead Form Deviation ffβ |
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Lead Slope Deviation fHβ |
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Lead Crowning cb |
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Lead End relief Top co |
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Lead End relief Bottom cu |
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K Diagrams |
| Pitch/Runout |
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Accumulated Pitch Deviation Fp |
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Pitch Span Deviation Fpz/8 |
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SinglePitchDeviation fp |
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SpacingDeviation fu |
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Runout Fr |
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ToothThicknessVariation Rs |
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ToothThickness Ss |
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GapWidth Es |
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Dimensionover1-ball MrK |
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Dimension over 2-balls MdK |
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Dimension over 2-pins MdR |
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Spanwidth over k teeth Wk |
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Lead Height |
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Output of eccentricity corrected values possible |
| Tip circle diameter : da |
| Root circle diameter : df |
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| Supported Gear : |
| Bevel gears : |
| Pinion |
| Worm pinion (high reduction pinion) |
| Ring gear |
| Dies |
| Spur and spiral gearing |
| Number of teeth |
| 1 – 1000 |
| Module |
| > 0,5 mm (depends on stylus tip diameter) |
| Spiral angle |
| < 80° |
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| Measurement runs: |
| Measurement with rotary table Main axis Z-axis (vertical direction) |
| Measurement without rotary table (NSP for ring gears and spur pinions) |
| Feed-In direction Z-axis (ring gear) |
| Feed-In direction X-axis (pinion) |
| Topography |
| Pitch/Runout (single flank measurement) |
| Tip cone |
| Root cone |
| Flank form nominal points |
| Nominal data import via various interfaces |
| Nominal data generation using a master gear (creation up to 3 sub grids possible) |
| Nominal data generation via CAD-Model (SAT, STEP, IGES) |
| Interfaces (optional): |
| Name of interface |
Actual data export for correction data calculation |
Standard (ASCII/Bevel Unix) |
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RAM-300-Data (CMS) |
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Gleason (GAGE4Win) |
Manual/Automatic |
Klinglenberg (KIMOS) |
Manual/Automatic |
Oerlikon (CDS) |
Manual |
DaimlerChrysler (ZAFE) |
Manual/Automatic |
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