[A] Used Gear Testers : Reconditioning & PC Retrofit
(1) Rebuilt and computerized Gear Lead and Profile Tester
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| The following points highlight features of our Rebuilt & Computerised Gear Testers. |
1. |
Fully reconditioned & all defective mechanical parts reworked or replaced |
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Assured supply of complete spares & services for at least 10 years. |
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Experienced & Skilled Service Team for Service & Calibration. |
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Machine will be proved with CNC machine calibrated master within +/- 2 micron. |
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One year warranty for complete machine . |
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Upgraded more than 300 machines all over India |
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Gear Analysis software |
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| PC-based Retrofit Systems GEAR MAS™ for : - |
i) |
Gear Lead & Profile Testers of various makes and models viz. Klingelnberg, Maag, Goulder Mikron, Carl Mahr, Frenco, Osaka, David Brown, Fellows, Hofler, Hamai and Harbin China etc. |
ii) |
Gear Pitch and Concentricity Tester. |
iii) |
Gear Roll Tester. |
iv) |
DOP / DIP checking machine. |
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i) Gear MAS™ I PC Based Retrofit System for Lead and Profile Gear Measuring Machine
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Features :
New Version of Gear Software GEAR MASTM I (Ver 6.0): |
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Evaluation of Profile and Lead for Total Form Error, Form Error, Angle Error and Crowning error, Hollow crowning error, Tip Relief, Root Relief, Top end Relief, and Bottom end Relief. |
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Quality of Standard are free selectable as per DIN 3962, DIN 1829 and JIS and user selectable. |
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Curve Analysis (Manually analyze the graph) |
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Comparison of profile before and after heat treatment. |
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Facility to enter SAP, EAP, TIP Relief and Root Relief in terms of Roll length, Roll Diameters and Roll angle. |
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Angle errors between SAP to EAP, SAP to Tip relief, Root Relief to EAP, Root Relief to Tip Relief for Profile. |
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Facility to check the shaving and shaping cutters. |
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Facility to check the Involute with S-Profile. |
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Facility to check the protuberance. |
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Facility to show the side clearance angle and rake angle on a Print page. |
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Metric and Inch is free selectable. |
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Gear calculation from BCD and from OD. |
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To check Internal and External Gears. |
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Analysis of graph by using K-Chart. |
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Horizontal magnification for Lead/Profile from 50:1 to 1000:1 |
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Vertical magnification for Lead/Profile from 1:3 to 8:1. |
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User selectable reports with many features on print page. |
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Automatic calculation of PCD, BCD and Base Helix Angle. |
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Facility of storing the Graphs. |
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Calibration report automatic storage. |
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Evaluation methods are available (like Top to Bottom, Bottom to Top) |
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Password protection. |
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ii) Gear MAS™ II PC Based Retrofit System for Pitch and PCD Runout and DOP measurement on existing Gear Testers
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Pitch & Runout Attachment for Gear Tester of any make :
Gear MAS™II is a State of Art PC based Measurement & Analysis System for Inspection of Gear Pitch & PCD Runout. |
| Features : |
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Automatic Evaluation of Following parameters as per DIN 3960 |
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fp - Pitch deviation |
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Fp - Cumulative pitch error |
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fu - Adjacent Pitch error |
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Fr – PCD Runout error |
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Automatic detection of DIN Grade of measured job data. |
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User configurable Tolerances |
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Provision of achieve / recall of standard and history data. |
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Generation of multicolor scaled reports in Graphical format. |
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| iii) Gear MAS™ III for Computerised Gear Roll Tester |
| GEAR MAS™ III is a state of Art PC-Based Measurement and Analysis system for Gear Roll Testers of various makes such as Carl Mahr, Goulder Mikron, Osaka, Klingelnberg or any other make.
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Evaluation of following parameters as per DIN 3963. |
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fi" - Double Flank Tooth to Tooth error |
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Fi" - Double Flank Rotational Deviation (Total Composite error) |
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Fr - Runout error / Eccentricity error. |
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Aa - Average center Distance. |
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Automatic detection of DIN Grade of measured job data. |
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Provision of achieve / recall of standard and history data. |
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Generation of multicolor scaled reports in Graphical format. |
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Linear & Polar representation of grap |
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[B] PC Retrofit for old Roundness Testers – FORM MAS™
PC-Retrofit for all makes of Roundness and Form Metrology Instruments of various makes such as RTH, Mahr Perthen, Hommel,
Mitutoyo Federal Kosaka etc.
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[C] PC Retrofit for old Contour Measuring Machine: - CONTOUR MAS™ -
PC-Retrofit for all makes of Machines such as RTH, Mahr Perthen, Hommel, Mitutoyo Federal Kosaka etc. |
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