• slide-16
  • slide-17
  • slide-18
  • slide-1
  • slide-4
  • slide-5
  • slide-6
  • slide-8
  • slide-14

Rebuilt Gear Testers

[A] Used Gear Testers : Reconditioning & PC Retrofit

(1) Rebuilt and computerized Gear Lead and Profile Tester

   
The following points highlight features of our Rebuilt & Computerised Gear Testers.
1.
Fully reconditioned & all defective mechanical parts reworked or replaced
2.
Assured supply of  complete spares & services for at least 10 years.
3.
Experienced &  Skilled Service Team for Service & Calibration.
4.
Machine will be proved with CNC machine calibrated master within +/- 2 micron.
5.
One year warranty for complete machine .
6.
Upgraded more than 300 machines all over India
7.
Gear Analysis software
   

PC-based Retrofit Systems GEAR MAS™ for : - 
i)
Gear Lead & Profile Testers of various makes and models viz. Klingelnberg, Maag,  Goulder Mikron, Carl Mahr, Frenco, Osaka, David  Brown, Fellows, Hofler, Hamai and  Harbin China etc. 
ii)
Gear Pitch and Concentricity Tester.
iii)
Gear Roll Tester.
iv)
DOP / DIP checking machine.
   


i) Gear MAS™ I PC Based Retrofit System for Lead and Profile Gear Measuring Machine

Features :
New Version of Gear Software GEAR MASTM I (Ver 6.0):
Evaluation of Profile and Lead for Total Form Error, Form Error, Angle Error and Crowning error, Hollow crowning error, Tip Relief, Root Relief, Top end Relief, and Bottom end Relief.
Quality of Standard are free selectable as per DIN 3962, DIN 1829 and JIS and user selectable.
Curve Analysis (Manually analyze the graph)
Comparison of profile before and after heat treatment.
Facility to enter SAP, EAP, TIP Relief and Root Relief in terms of Roll length, Roll Diameters and Roll angle.
Angle errors between SAP to EAP, SAP to Tip relief, Root Relief to EAP, Root Relief to Tip Relief for Profile.
Facility to check the shaving and shaping cutters.
Facility to check the Involute with S-Profile.
Facility to check the protuberance.
Facility to show the side clearance angle and rake angle on a Print page.
Metric and Inch is free selectable.
Gear calculation from BCD and from OD.
To check Internal and External Gears.
Analysis of graph by using K-Chart.
Horizontal magnification for Lead/Profile from 50:1 to 1000:1
Vertical magnification for Lead/Profile from 1:3 to 8:1.
User selectable reports with many features on print page.
Automatic calculation of PCD, BCD and Base Helix Angle.
Facility of storing the Graphs.
Calibration report automatic storage.
Evaluation methods are available (like Top to Bottom, Bottom to Top)
Password protection.
   


ii) Gear MAS™ II PC Based Retrofit System for Pitch and PCD Runout and DOP measurement on existing Gear Testers

Pitch & Runout Attachment for Gear Tester of any make :
Gear MASII is a State of Art PC based Measurement & Analysis System for Inspection of Gear Pitch & PCD Runout.
Features :
1. Automatic Evaluation of  Following parameters as per DIN 3960
  fp -  Pitch deviation
  Fp - Cumulative pitch error
  fu - Adjacent Pitch error
  Fr – PCD Runout error
2. Automatic detection of DIN Grade of measured job data.
3. User configurable Tolerances
4. Provision of achieve / recall of standard and history data.
5. Generation of multicolor scaled reports in Graphical format.
   
 

iii) Gear MAS™ III for Computerised Gear Roll Tester
GEAR MAS III is a state of Art PC-Based Measurement and Analysis system for Gear Roll Testers of various makes such as Carl Mahr, Goulder Mikron, Osaka, Klingelnberg or any other make.
1. Evaluation of following parameters as per DIN 3963.
  fi" - Double Flank Tooth to Tooth error
  Fi" - Double Flank Rotational Deviation (Total Composite error)
  Fr - Runout error / Eccentricity error.
  Aa - Average center Distance.
2. Automatic detection of DIN Grade of measured job data.
3. Provision of achieve / recall of standard and history data.
4. Generation of multicolor scaled reports in Graphical format.
5. Linear & Polar representation of grap
   

 [B] PC Retrofit for old Roundness Testers – FORM MAS
PC-Retrofit for all makes of Roundness and Form Metrology Instruments of various makes such as RTH, Mahr Perthen, Hommel, Mitutoyo Federal Kosaka etc. 

 

 
[C] PC Retrofit for old Contour Measuring Machine: - CONTOUR MAS™ -
PC-Retrofit for all makes of Machines such as RTH, Mahr Perthen, Hommel, Mitutoyo Federal Kosaka etc.