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3002B CNC Gear Measuring Center for Diameter 200

A.  Applications:
Model 3002B gear measuring machine can perform special measuring tasks of small and medium module gears and allows accurate inspections of tooth profile, helix and pitch deviations on the cylindrical gear, as well as radial runout on the gear rings. It is ideal device for workshop or inspection room in the automobiles, motorcars and electric tool industries.

B. Features:
• High measurement accuracy and compact construction: Applying the 4-axes measuring technology, this machine is provided with high performance AC servo motors (from Japan) as the drive units. In addition, each axis is equipped with a high precision encoder. Thus the measuring accuracy is greatly improved in this full closed-loop control system.
   
• Complete measuring software functions: The measuring items can be selected according to the workpiece to be tested. This user friendly software package provides automatic evaluation of cylindrical gears in accordance with ISO1328 --International Gear Accuracy Standard or DIN standard. The special functions in the measuring software also include evaluations of K charts for profile and lead, profile barreling Cα, and tooth crowning Cβ.
   
• Automatic measuring cycle with convenient operation: The measuring process is fully automatically in just one set-up. This guarantees high measuring efficiency.  
   
• Clear viewing of control panel: Each moving part action of this machine is controlled via joystick or pushbuttons on the control panel. The control panel LED indicators for operating conditions (NORMAL, OVERTRAVEL) in each axis giving clear and convenient operator guidance.
   
• Stylus collision protection: To prevent the stylus transducer from damage in case of collision.  
   
   
Functions of standard Gear measuring software  
Evaluations of tooth profile & multi-section profile deviation (Fα, ffα, fHα, Cα)
Helix and multi-section helix deviation (Fβ, ffβ, fHβ, Cβ)
Pitch deviation (FP, fPt, fp3) and radial runout (Fr) on cylindrical external gears.
Calculations of profile modification (fFu, FKo) and helix modification (fu, fo) are supported. Also available are evaluations of tooth data on gear hobs, shaping and shaving cutters and internal gears with top diameter Φ30 mm.
   
C. Specifications:  
   

Model

3002 B

Module (0.3) 0.8 ~ 6 mm
Max workpiece diameter 200 mm
Distance between centers 20 ~ 400 mm
Vertical Stylus Setting range 15 ~ 260 mm
X Axis Measuring Range 200 mm
Y Axis Measuring Range (+/-) 50 mm
Helix Angle 0 ~ 45°
Max permissible test gear weight 15 kg
Net weight of machine 1000 kg
Gross weight of machine 1400 kg
Overall dimensions of basic unit (L×W×H) 760 × 760 × 1700 mm
Dimensions of packing box (L×W×H) 1100 × 1200 × 1900 mm
Dimensions of computer packing box (L×W×H) 1460 × 1060 × 957 mm
 
   
D. Scope of Delivery:  
   

Standard Module

3002 B

Basic Machine

1 Pc

Microcomputer

1 Set

Printer

1 Pc

Work Driver

1 Set

Mandrel

2 Pc

Ball Tip stylus (Ø 0.6, Ø 0.8, Ø 1, Ø 1.5, Ø 2, Ø 3)

2 Each

 
   
 
   
Installation Layout  
   
3040A CNC Gear Measuring Center for Diameter 400  
   
 
   
A. Applications:
Configured with standard software module, the gear measuring center series model 3040A is designed to measure cylindrical gears. And some optional measuring software modules are provided at extra cost, such as hob, worm gear, spur and spiral bevel gear packages etc.
 
   
B. Features:  
Compact construction of basic machine and high measuring accuracy. The Gear measuring machine is provided with rigid multi row rolling guides and 4-axis measuring systems. TESA lever type probe can be used to obtain a stable indication. Direct drive torque motor (on the spindle), high accurate AC servo motors and high precision encoders are also employed in the closed-loop feedback control system. Thus system measurement accuracy is greatly improved.
   
Powerful measuring software functions with simple operation. The measuring item can be selected according to the workpiece to be tested. This user friendly software allows evaluation of cylindrical gears in accordance with GB10095-2008, DIN3962-1978, ISO-1328 or AGMA-200-A88 standard. The special functions in the measuring software include tolerance bands for profile and helix testing (evaluations of K charts), profile barreling (Cα), and tooth crowning (Cβ).
   
Fully automatic measuring cycle with high measuring efficiency and convenient operation. This measuring machine permits automatic checking of all test items such as profile, helix and pitch deviations and radial run out in one set up. The measuring cycle is automatically controlled.
   
Optional and stable construction design with a marble worktable.
   
Functions of standard Gear measuring software  
Evaluations of tooth profile & multi-section profile deviation (Fα, ffα, fHα, Cα)
Helix and multi-section helix deviation (Fβ, ffβ, fHβ, Cβ)
Pitch deviation (FP, fPt, fp3) and radial runout (Fr) on cylindrical external gears.
   
Calculations of profile modification (fFu, FKo) and helix modification (fu, fo) are supported. Also available are evaluations of tooth data on gear hobs, shaping and shaving cutters and internal gears with top diameter Φ30 mm.
   

Functions of optional measuring software include evaluations of tooth data on worm-wheel hobs, linear worm-wheel, linear worm, straight bevel gears, helical bevel gears, protractor, spline as well as spiral bevel gears.

Scope of Delivery:

• Basic machine
• Microcomputer - 01 set.
• Printer - 01 no.
• Desk for Microcomputer – 01 No.
• Driver – 01 set
• Induction GT31 (on the basic machine) - 01 no.
• Imported Ball-tip Styli:Φ1, Φ2, Φ3 - 01 no. each & Φ4 - 01 no.
• Ball-tip Styli:Φ0.6, Φ0.8, Φ1, Φ1.5, Φ2, Φ3 - 02 nos. each & & Φ4 - 01 no.
• Stylus extension - 01 no.
• Mandrels - 01 no.

 
   
• Standard Software’s  
Measuring Software for Cylindrical (External) Gear measurement  

Model

3040 A

Module

0.7 ~ 12 mm

Max Outside diameter of Gear

400 mm

Distance between centers

30 ~ 500 mm

Vertical Stylus setting range

40 ~ 340 mm

X axis Measuring range

400 mm

Y axis Measuring range

(+/-) 100 mm

Helix Angle

0 ~ 90°

Max permissible test gear weight

100 kg

Net weight of machine  

1350 kg

Gross weight of machine  

1650 kg

Overall dimensions of basic unit (L×W×H)

925 × 950 × 1880

Overall Dimensions of packing boxes

1360 × 1070 ×

Dimensions of computer packing box

1300 × 1000 ×
 
   
3060A CNC Gear Measuring Center for Diameter 600  
 
   
A. Applications:
Configured with standard software module, the gear measuring center series model 3060A is designed to measure cylindrical gears. And some optional measuring software modules are provided at extra cost, such as hob, worm gear, spur and spiral bevel gear packages etc.
 
   
B. Features:
Compact construction of basic machine and high measuring accuracy. The Gear measuring machine is provided with rigid multi row rolling guides and 4-axis measuring systems. TESA lever type probe can be used to obtain a stable indication. Direct drive torque motor (on the spindle), high accurate AC servo motors and high precision encoders are also employed in the closed-loop feedback
control system. Thus system measurement accuracy is greatly improved.
   
Powerful measuring software functions with simple operation. The measuring item can be selected according to the workpiece to be tested. This user friendly software allows evaluation of cylindrical gears in accordance with GB10095-2008, DIN3962-1978, ISO-1328 or AGMA-200-A88 standard. The special functions in the measuring software include tolerance bands for profile and helix testing (evaluations of K charts), profile barreling (Cα), and tooth crowning (Cβ).
   
Fully automatic measuring cycle with high measuring efficiency and convenient operation. This measuring machine permits automatic checking of all test items such as profile, helix and pitch deviations and radial run out in one set up. The measuring cycle is automatically controlled.
   
Optional and stable construction design with a marble worktable.
   
Functions of standard Gear measuring software
Evaluations of tooth profile & multi-section profile deviation (Fα, ffα, fHα, Cα)
Helix and multi-section helix deviation (Fβ, ffβ, fHβ, Cβ)
Pitch deviation (FP, fPt, fp3) and radial runout (Fr) on cylindrical external gears.
Calculations of profile modification (fFu, FKo) and helix modification (fu, fo) are supported. Also available are evaluations of tooth data on gear hobs, shaping and shaving cutters and internal gears with top diameter Φ30 mm.
Functions of optional measuring software include evaluations of tooth data on worm-wheel hobs, linear worm-wheel, linear worm, straight bevel gears, helical bevel gears, protractor, spline as well as spiral bevel gears.


 

   

Scope of Delivery:

• Basic machine
• Microcomputer - 01 set.
• Printer - 01 no.
• Desk for Microcomputer – 01 No.
• Driver – 01 set
• Induction GT31 (on the basic machine) - 01 no.
• Imported Ball-tip Styli:Φ1, Φ2, Φ3 - 01 no. each & Φ4 - 01 no.
• Ball-tip Styli:Φ0.6, Φ0.8, Φ1, Φ1.5, Φ2, Φ3 - 02 nos. each & & Φ4 - 01 no.
• Stylus extension - 01 no.
• Mandrels - 01 no.

Standard Software’s
• Measuring Software for Cylindrical (External) Gear measurement

 
   
C. Specifications:  
   

Model

3060 A

Module

0.7 ~ 20 mm

Max Outside diameter of Gear

600 mm

Distance between centers

20 ~ 800 mm

Vertical Stylus setting range

5 ~ 405 mm

X axis Measuring range

600 mm

Y axis Measuring range

(+/-) 155 mm

Helix Angle

90°

Max permissible test gear weight

400 kg

Net weight of machine  

2600 kg

Gross weight of machine  

3000 kg

Overall dimensions of basic unit (L×W×H)

1246 × 1080 ×

Overall Dimensions of packing boxes

1574 × 1260 ×

Dimensions of computer packing box

1300 × 1000 ×
 
   
   
   
   
   
   
   
 
 
PRIME TECHNOLOGIES
Address
: #302, Bajsons Industrial Estate, Cardinal Gracious Road, Chakala, Andheri (East), Mumbai - 400 099, Maharashtra, India.
Contact Person :
Mr. Pramod S. Patil (Director) - 9890532189 / 9987560113 / 9987560147
Mr. Manoj Kulkarni (Director) - 9820274773 / 9987560111
Tel No. : +91 - 22 - 28221354, 28251161, 28313850
Fax No. : +91 - 22 - 2684 3973
E-mail : /